2- Golf Clubhead Preparation
Good golf clubhead preparation can save you a lot of headaches on the
golf course. The main thing you want to avoid is sharp edges on the
inside of the hosel. This is extremely
important if you are going to use a graphite shaft. Any sharp
edge could wear on the shaft and eventually cause the shaft to
break. Your clubhead just might go farther than your ball. Many clubheads these days come with a countersink on the end of the
hosel. If you happen to buy one that doesn't, you will need
to put one on yourself. This is a very important part of a custom golf club build. Looking at the
cross section of a hosel, below, you are trying to achieve the look of
the hosel on the left. Note the arrows pointing to the bottom
of the countersinks. The one on the right has a bit of a
sharp edge which will cause a stress point on the shaft. The
image on the left shows a smooth transition from the countersink to the
hosel bore. 
Use
a drill with a countersink bit and drill down while at the same time
moving your drill around in a circular pattern. This is so
that the bottom edge of the countersink will be rounded over and there
won't be a sharp edge. Drill just deep
enough so that you reduce the thickness around the top edge of the
hosel by about half. Next, your going to want to make
sure there aren't any sharp burrs deep down inside the hosel.
Take a small wire brush and run it in and out and also spin it around
inside the hosel. This not only gets rid of anything sharp,
it also leaves some dull scratches for the epoxy to adhere to. Like
I said before, many clubheads come with a lot of this work already
done; but, it is a good idea to fully inspect them before moving on to
the next step. You are now ready to move
on to step 3.
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